Compressed Air Leak Detection
Proactively Reduce Energy Waste and Boost Productivity
Air leaks in your compressed air system may seem small, but they can lead to significant energy waste and productivity losses. Our Air Leaks Detection Program uses ultrasound technology to quickly and accurately identify leaks, helping you reduce energy waste and improve efficiency.
Air Leak Analysis Reporting
Wasted Energy = Increased Operating Costs
In industrial settings, air leaks can account for up to 30% of a compressor’s output—resulting in unnecessary energy consumption and increased costs. Left unchecked, these leaks can impact overall production efficiency and affect your bottom line.
By conducting regular air leak audits, we help facilities proactively identify and repair leaks, reducing air loss to less than 10% of total consumption. This not only cuts energy costs but also helps maintain optimal air pressure across your system, ensuring consistent productivity.
The Biggest Leaks Are Not Always the Most Audible Ones
If the production line is shutdown, an isolation valve could be closed. Our audits are done very quickly and offer quality results (precise location of leaks, writing and sending of detailed report within 10 days following the audit). We provide an estimate of the air leak flow, associated costs, and return on investment.
1 work shift (2250 h) | 2 work shifts (4250 h) | 3 work shifts (8400 h) | |
|---|---|---|---|
Leak size 1/16“
| 200 $ | 380 $ | 750 $ |
Leak size 1/4“ | 3210 $ | 6070 $ | 11 990 $ |
Leak size 3/8“ | 7230 $ | 13 650 $ | 26 980 $ |
Leak size 1/2“ | 12 820 $ | 24 210 $ | 47 850 $ |
* Annual cost of compressed air leaks based on electricity cost of 0,10 $/kWh
(with Compressed Air Challenge’s permission) | |||
Why Air Leak Detection Matters
- Energy savings: Lower energy bills by fixing leaks that drive up compressor costs
- Increased productivity: Maintain steady air pressure to support smoother production runs
- Preventative action: Proactive detection helps avoid costly repairs or system failures down the line
